Ditch-witch Zahn Uživatelský manuál

R150/R230/R300Operator’s Manual053- 1173Issue 1.6CMW®

R150/R230/R300 Operator’s Manual Contents - 9CMWContentsOverviewmachine serial number, information about the type of work this machine is designed to

R150/R230/R300 Operator’s Manual Support - 121ProcedureCMWSupportProcedureNotify your dealer immediately of any malfunction or failure of Ditch Witch

Warranty - 122 R150/R230/R300 Operator’s ManualCMWWarrantyDitch Witch Equipment and Replacement PartsLimited Warranty PolicySubject to the limitation

R150/R230/R300 Operator’s Manual Service Record - 137CMWService RecordService Performed Date Hours

CMWService Record - 138R150/R230/R300 Operator’s ManualService Performed Date Hours

Contents - 10 R150/R230/R300 Operator’s ManualCMWSupportthe warranty policy for this machine, and procedures for obtaining warranty consideration and

R150/R230/R300 Operator’s Manual Safety - 11CMWSafetyChapter ContentsGuidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Safe

Safety - 12 R150/R230/R300 Operator’s ManualGuidelinesCMWGuidelinesFollow these guidelines before operating any jobsite equipment:• Complete proper tr

R150/R230/R300 Operator’s Manual Safety - 13Safety Alert ClassificationsCMWSafety Alert ClassificationsThese classifications and the icons defined on

Safety - 14 R150/R230/R300 Operator’s ManualSafety AlertsCMWSafety AlertsMoving digging teeth will kill you or cut off arm or leg. Stay away.Turning s

R150/R230/R300 Operator’s Manual Safety - 15Safety AlertsCMWExplosion possible. Serious injury or equipment damage could occur. Follow directions care

Safety - 16 R150/R230/R300 Operator’s ManualSafety AlertsCMWTipover possible. Machine can tip over and crush you.• Always operate with load end uphill

R150/R230/R300 Operator’s Manual Safety - 17Emergency ProceduresCMWEmergency ProceduresBefore operating any equipment, review emergency procedures and

Safety - 18 R150/R230/R300 Operator’s ManualEmergency ProceduresCMWIf an Electric Line is DamagedIf you suspect an electric line has been damaged and

R150/R230/R300 Operator’s Manual Overview - 1CMWOverviewChapter ContentsSerial Number Location . . . . . . . . . . . . . . . . . . . . . . 2Intended U

R150/R230/R300 Operator’s Manual Safety - 19Emergency ProceduresCMWIf a Fiber Optic Cable is DamagedDo not look into cut ends of fiber optic or uniden

Safety - 20 R150/R230/R300 Operator’s ManualEmergency ProceduresCMW

R150/R230/R300 Operator’s Manual Controls - 21CMWControlsChapter ContentsGauges and Indicators . . . . . . . . . . . . . . . . . . . . . 22Controls

Controls - 22 R150/R230/R300 Operator’s ManualGauges and IndicatorsCMWGauges and Indicators1. Auxiliary power outlet (R150E/R230/R300 only)2. Fuel sig

R150/R230/R300 Operator’s Manual Controls - 23Gauges and IndicatorsCMW4. Hourmeter (optional) Displays engine operating time.Use these times to sched

Controls - 24 R150/R230/R300 Operator’s ManualControlsCMWControlsR150/R150E 1. Ground drive control2. Traction assist switch3. Throttle switch4. Front

R150/R230/R300 Operator’s Manual Controls - 25ControlsCMWItem Description Notes1. Ground drive control To move forward, push.To move backward, pull.To

Controls - 26 R150/R230/R300 Operator’s ManualControlsCMW5. Front end drive control To engage front end drive in reverse, lift lever release and move

R150/R230/R300 Operator’s Manual Controls - 27ControlsCMW9. Parking brake lever To engage, move handle to left.To disengage, move handle to right.IMPO

Controls - 28 R150/R230/R300 Operator’s ManualControlsCMWR230/R300 1. Ground drive control2. Traction assist switch3. Front end lift control4. Front e

Overview - 2 R150/R230/R300 Operator’s ManualSerial Number LocationCMWSerial Number LocationRecord serial numbers and date of purchase in spaces provi

R150/R230/R300 Operator’s Manual Controls - 29ControlsCMWItem Description Notes1. Ground drive control To move forward, push.To move backward, pull.To

Controls - 30 R150/R230/R300 Operator’s ManualControlsCMW5. Remote throttle control (optional) To increase engine speed, push.To decrease engine spee

R150/R230/R300 Operator’s Manual Controls - 31ControlsCMW10. Cruise control pedal To maintain ground drive and front end drive settings, press pedal a

Controls - 32 R150/R230/R300 Operator’s ManualControlsCMWR150/R230/R300 1. Articulation lock To lock articulation joint, align top and bottom holes

R150/R230/R300 Operator’s Manual Prepare - 33CMWPrepareChapter ContentsGather Information . . . . . . . . . . . . . . . . . . . . . . . . . 34Inspect

Prepare - 34 R150/R230/R300 Operator’s ManualGather InformationCMWGather InformationA successful job begins before you start working. The first step i

R150/R230/R300 Operator’s Manual Prepare - 35Inspect SiteCMWInspect SiteInspect jobsite before transporting equipment. Check for the following:• chang

Prepare - 36 R150/R230/R300 Operator’s ManualClassify JobsiteCMWClassify JobsiteInspect Jobsite• Inspect jobsite and perimeter for evidence of undergr

R150/R230/R300 Operator’s Manual Prepare - 37Classify JobsiteCMWApply PrecautionsOnce classified, precautions appropriate for jobsite must be taken.El

Prepare - 38 R150/R230/R300 Operator’s ManualCheck Supplies and Prepare EquipmentCMWCheck Supplies and Prepare EquipmentSupplies•fuel•lubricantsFluid

R150/R230/R300 Operator’s Manual Overview - 3Intended UseCMWIntended UseThe Zahn line consists of three versatile performers. The R150 is configured a

R150/R230/R300 Operator’s Manual Drive - 39CMWDriveChapter ContentsStart Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Driv

Drive - 40 R150/R230/R300 Operator’s ManualStart UnitCMWStart Unit R1501. Ensure all controls are in neutral and parking brake is engaged.2. Turn ke

R150/R230/R300 Operator’s Manual Drive - 41DriveCMWDriveGeneral Operation1. Disengage parking brake.2. Pull front end lift control to raise front end

Drive - 42 R150/R230/R300 Operator’s ManualShut DownCMWShut Down1. Lower front end to ground.2. Move all controls to neutral position.3. Engage parkin

R150/R230/R300 Operator’s Manual Transport - 43CMWTransportChapter ContentsLift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transport - 44 R150/R230/R300 Operator’s ManualLiftCMWLift Points Lifting points are identified by lifting decals. Lifting at other points is unsafe a

R150/R230/R300 Operator’s Manual Transport - 45LiftCMWProcedure Use a hoist capable of supporting the equipment's size and weight. See “Specifica

Transport - 46 R150/R230/R300 Operator’s ManualHaulCMWHaulLoad 1. Disengage parking brake.2. Start engine and slow to low throttle.3. Pull front end l

R150/R230/R300 Operator’s Manual Transport - 47HaulCMWTie DownPointsTiedown points are identified by tiedown decals. Securing to truck or trailer at o

Transport - 48 R150/R230/R300 Operator’s ManualHaulCMWUnload 1. Lower trailer or ramps and remove tiedowns.2. Unlock articulation joint.3. Open fuel t

Overview - 4 R150/R230/R300 Operator’s ManualUnit ComponentsCMWUnit ComponentsOperator OrientationRight and left sides of machine are determined by fa

R150/R230/R300 Operator’s Manual Transport - 49TowCMWTowUnder normal conditions, unit should not be towed. If unit breaks down and towing is necessary

Transport - 50 R150/R230/R300 Operator’s ManualTowCMWPrepare Unit for Towing 1. Ensure parking brake is engaged.2. Block wheels.3. Connect to tow po

R150/R230/R300 Operator’s Manual Trench - 51TrenchChapter ContentsTrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Trench - 52 R150/R230/R300 Operator’s ManualElectrical shock. Contacting electrical lines will cause death or serious injury. Know location of lines a

R150/R230/R300 Operator’s Manual Trench - 53TrenchTrench 1. Move unit to starting point of trench. 2. Engage parking brake and move throttle to half o

Trench - 54 R150/R230/R300 Operator’s ManualTrench7. Disengage parking brake and pull ground drive control to begin trenching. UNIT WILL MOVE.8. For c

R150/R230/R300 Operator’s Manual Systems and Equipment - 55Systems and EquipmentChapter ContentsChain, Teeth, and Sprockets . . . . . . . . . . . . .

Systems and Equipment - 56 R150/R230/R300 Operator’s ManualChain, Teeth, and SprocketsChain, Teeth, and SprocketsChain and Tooth Maintenance• Always r

R150/R230/R300 Operator’s Manual Systems and Equipment - 57Chain, Teeth, and SprocketsChain SelectionThese charts are meant as a guideline only. No on

Systems and Equipment - 58 R150/R230/R300 Operator’s ManualOptional EquipmentOptional EquipmentSee your Ditch Witch dealer for information about avail

R150/R230/R300 Operator’s Manual Overview - 5About This ManualCMWAbout This ManualThis manual contains information for the proper use of this machine.

R150/R230/R300 Operator’s Manual Complete the Job - 59CMWComplete the JobChapter ContentsRestore Jobsite. . . . . . . . . . . . . . . . . . . . . . .

Complete the Job - 60 R150/R230/R300 Operator’s ManualRestore JobsiteCMWRestore JobsiteAfter product is installed, return spoils to the trench with op

R150/R230/R300 Operator’s Manual Service - 61CMWServiceChapter ContentsService Precautions . . . . . . . . . . . . . . . . . . . . . . . . 62Recommend

Service - 62 R150/R230/R300 Operator’s ManualService PrecautionsCMWService PrecautionsRecommended Lubricants/Service KeyProper lubrication and mainten

R150/R230/R300 Operator’s Manual Service - 63Engine Oil Temperature ChartCMWEngine Oil Temperature ChartR150R230/R300For more information on engine lu

Service - 64 R150/R230/R300 Operator’s ManualEach UseCMWEach Use Power UnitCheck Engine Oil Level - R150Check engine oil at dipstick (1) before each

R150/R230/R300 Operator’s Manual Service - 65Each UseCMWCheck Hydraulic Fluid Level With digging boom fully raised, check hydraulic fluid level at sig

Service - 66 R150/R230/R300 Operator’s Manual10 HourCMW10 Hour Power UnitCheck Hydraulic HosesCheck hydraulic hoses for leaks every 10 hours.Locatio

R150/R230/R300 Operator’s Manual Service - 6710 HourCMWInspect Insulation (R150 units only)Inspect heat insulation on R150 fuel tank (1) and fuel line

Service - 68 R150/R230/R300 Operator’s Manual10 HourCMWCheck Digging Chain Tension Check digging chain tension every 10 hours and adjust as needed. W

Overview - 6 R150/R230/R300 Operator’s ManualAbout This ManualCMW

R150/R230/R300 Operator’s Manual Service - 6920 HourCMW20 Hour Power UnitChange Engine Oil (Initial) - R150 Change engine oil after the first 20 hou

Service - 70 R150/R230/R300 Operator’s Manual20 HourCMWChange Engine Oil and Filter (Initial) - R230/R300 Change engine oil and filter after the first

R150/R230/R300 Operator’s Manual Service - 7150 HourCMWLube Headshaft Bearing (Headshaft Auger Trencher Only) Lube headshaft bearing with MPG every 20

Service - 72 R150/R230/R300 Operator’s Manual50 HourCMWTrencherLube Digging Boom Adjustment Screw and StubLube adjustment screw and stub with MPG ever

R150/R230/R300 Operator’s Manual Service - 73100 HourCMW100 Hour Power UnitChange Engine Oil - R150 Change engine oil every 100.1. Move drain hose (

Service - 74 R150/R230/R300 Operator’s Manual100 HourCMWChange Air Filter - R150 Change air filter elements every 100 hours.To change:1. Remove wing n

R150/R230/R300 Operator’s Manual Service - 75250 HourCMW250 Hour Power UnitChange Hydraulic Fluid and Filter Change hydraulic fluid and filter eve

Service - 76 R150/R230/R300 Operator’s Manual250 HourCMWChange Fuel Filter Close fuel tank shutoff (top illustration) and change fuel filter (bottom i

R150/R230/R300 Operator’s Manual Service - 77500 HourCMW500 HourAdjust Ground Drive Pump Neutral (R230/R300 only) Adjust neutral on ground drive pump

Service - 78 R150/R230/R300 Operator’s ManualAs NeededCMWAs Needed Power UnitChange Fuses Change fuses as needed.• blue with red stripe wire is 15

R150/R230/R300 Operator’s Manual Foreword - 7CMWForewordThis manual is an important part of your equipment. It provides safety information and operati

R150/R230/R300 Operator’s Manual Service - 79As NeededCMWAdjust Ground Drive Pump Speed (R230/R300 only) Adjust ground drive pump speed as desired.To

Service - 80 R150/R230/R300 Operator’s ManualAs NeededCMWAdjust Cruise Control Brake Adjust cruise control brake as desired. Loose brake allows more o

R150/R230/R300 Operator’s Manual Specifications - 81CMWSpecificationsChapter ContentsR150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Specifications - 82 R150/R230/R300 Operator’s ManualR150CMWR150 Dimensions U.S. MetricL Length 43 in 1.09 mL6 Tractor back to rear axle 26.8 in 681

R150/R230/R300 Operator’s Manual Specifications - 83R150CMWOperation U.S. MetricGround drive speed, forward 3.3 mph 5.3 km/hGround drive speed, revers

Specifications - 84 R150/R230/R300 Operator’s ManualR150CMWHydraulic System U.S. MetricAuxiliary: gear pumpFlow rate 7.4 gpm 28 L/minPressure 3000 psi

R150/R230/R300 Operator’s Manual Specifications - 85R230 with InterChange ConnectionCMWR230 with InterChange Connection Dimensions U.S. MetricL Drivi

Specifications - 86 R150/R230/R300 Operator’s ManualR230 with InterChange ConnectionCMWOperation (based on 18” tires) U.S. MetricGround drive speed, f

R150/R230/R300 Operator’s Manual Specifications - 87R230 with InterChange ConnectionCMWTires U.S. Metric18 X 9.5-8, 2 ply, bar lugPressure 12 psi 82.7

Specifications - 88 R150/R230/R300 Operator’s ManualR230 with InterChange ConnectionCMWFluid Capacities U.S. MetricFuel tank 10.9 gal 41.3 LEngine oil

Foreword - 8 R150/R230/R300 Operator’s ManualCMWR150/R230/R300 Operator’s ManualIssue number 1.6/OM-9/09Part number 053-1173Copyright 2007, 2008, 2009

R150/R230/R300 Operator’s Manual Specifications - 89R300 with InterChange ConnectionCMWR300 with InterChange Connection Dimensions U.S. MetricL Drivi

Specifications - 90 R150/R230/R300 Operator’s ManualR300 with InterChange ConnectionCMWOperation (based on 18” tires) U.S. MetricGround drive speed, f

R150/R230/R300 Operator’s Manual Specifications - 91R300 with InterChange ConnectionCMWTires U.S. Metric18 X 9.5-8, 2 ply, bar lugPressure 12 psi 82.7

Specifications - 92 R150/R230/R300 Operator’s ManualR300 with InterChange ConnectionCMWFluid Capacities U.S. MetricFuel tank 10.9 gal 41.3 LEngine oil

R150/R230/R300 Operator’s Manual Specifications - 93Power Unit with Headshaft Auger TrencherCMWPower Unit with Headshaft Auger Trencher Dimensions U

Specifications - 94 R150/R230/R300 Operator’s ManualPower Unit with Headshaft Auger TrencherCMWH Driving height 53.5 in 1.36 mH1 Tie-down height 31.7

R150/R230/R300 Operator’s Manual Specifications - 95Power Unit with Headshaft Auger TrencherCMWPower Train U.S. MetricDigging chain drive: hydraulic d

Specifications - 96 R150/R230/R300 Operator’s ManualPower Unit with Independent Auger TrencherCMWPower Unit with Independent Auger Trencher Dimensio

R150/R230/R300 Operator’s Manual Specifications - 97Power Unit with Independent Auger TrencherCMWH Driving height 53.5 in 1.36 mH1 Tie-down height 31.

Specifications - 98 R150/R230/R300 Operator’s ManualPower Unit with Independent Auger TrencherCMWSpecifications are called out according to SAE recomm